Use two belt cleaner are good at carry back
| Product application | Primary belt cleaner -C1U Secondary belt cleaner-SAC3 |
| Width of belt | 650mm |
| Industry | cement |
| Material | Plaster |
Problem
- Clients had excessive amounts of carryback due to inadequate conveyor belt cleaning.They using DIY PU board which have low wear resistance and could not fit well with belt problems .Heated material stuck to the the belt and belt cleaner .
- Operators observed large amounts of build-up around the working space, where spillage would accumulate and encapsulate rollers. Rollers often seized, with the belt riding on abrasive material, which can reduce belt life.
- Cleanup involved several maintenance workers and a significant amount of time and effort.
Our client using DIY PU board
Operators observed large amounts of build-up around the working space
Spillage would accumulate and encapsulate rollers
Solution
- Following the CEMA guidelines, a Jimway field auditor decided to install a C1U Primary Cleaner with a red polyurethane blade and a SAC3 Secondary Cleaner.
- The C1U (Extra Heavy Duty) is designed for rugged conditions and includes a timely correcting blade pressure by inspection windows for easy vsual inspection. The res blade is engineered for continuous temps of -40°F/C to 248°F (120ºC)
- The SAC3 Secondary Cleaner incorporates individually- cushioned tungsten carbide blades for effective conveyor belt cleaning without damaging the belt or splice.
The secondary belt cleaner for
The secondary cleaner removed the remaining dust and fines
Result
After installation, the equipment reduced the amount of carryback significantly. The primary cleaner discharged the majority of the adhered material, while the secondary cleaner removed the remaining dust and fines.
- Greater reduction in material wastage
- Reduction in clean-up costs and time
- Elimination of down-time
- Improvement in site productivity
Safety around the area has improved and access to the system is no longer an issue.
After installation, the equipment reduced the amount of carryback significantly.
皮帶餘料刮除情況，得到大幅改善
客戶回饋
Operators report that the system is now working to their satisfaction and management is "very happy" with the outcome. Maintenance has been easy, with little need for re-tensioning.